This is the simplest way I have found to form a corner in a piece of barstock.
I first came across this method in an issue of Jerry Hoffmann’s
Blacksmith’s Journal.
1. The barstock is heated in the immediate vicinity of what will be the
corner. |
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2. A wedge-shaped slitting tool is driven into the piece approximately
7/8 of the way through the stock. |
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3. The cut is then opened up over the edge of the anvil. |
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4. It is bent all the way into a right angle. |
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5. Using a ball peen hammer, one edge is scarfed. |
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6. And then the other edge is scarfed. |
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7. The piece is then gently bent back onto itself 180o,
overlapping the two scarfs. |
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8. The corner is put back into the fire and forge welded, using several
light blows. |
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9. It is put back into the fire again and the weld is finished up. |
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10. The corner is squared up over the face of the anvil. |
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11. Both the corner at the heel of the anvil and the side of the anvil
are used to true up the piece. |
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12. A fullering tool is used for ornamentation. The first series of blows
are very light to mark the line. |
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13. Heavier blows are then used to form the fullering. |
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14. And there you have the finished corner, which can be used in any
number of ornamental ironwork pieces. |
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